Loading robot

Shandong Bensen Intelligent Equipment (Shandong) Co., Ltd. manufactures automated loading and palletizing equipment specifically designed for bagged grains such as millet. Located in Tai'an City, Shandong Province, the company is a high-tech enterprise dedicated to the R&D and production of palletizers, material handling industrial robots, and automated equipment.

For the loading and palletizing of bagged materials like millet, Bensen Intelligent Equipment provides a one-stop automated solution. The core equipment and technical features are as follows:

1. Core Equipment and FunctionsBensen has launched an "integrated loading robot for feeding, depalletizing, and conveying" (typical model: BS-180-3100), specifically designed for bagged materials. This equipment integrates four major functions: depalletizing, conveying, pallet collection, and loading. It can replace manual labor to complete the entire unmanned workflow, from depalletizing and belt conveying to collecting empty pallets and intelligently stacking bags inside the truck.

2. Intelligent Palletizing and Loading Principles

3D Vision Recognition and Positioning: The equipment is equipped with 3D LiDAR and depth cameras to accurately scan the palletized stacks and the truck's interior contours, generating point cloud data with positioning accuracy of up to 0.1mm.

AI Intelligent Path Planning: Based on the 3D data of the truck, AI algorithms generate the optimal stacking scheme (such as a "pinwheel" or interlocking pattern) within tens of seconds, maximizing space utilization and enhancing stability.

Flexible Non-Destructive Grasping: The end-effector of the robotic arm is equipped with vacuum suction cups or flexible grippers. Combined with force sensors for real-time grip adjustment, this effectively prevents the millet bags from being damaged or slipping during handling.

3. Core Performance Advantages

High-Efficiency Operations: Supporting 24/7 continuous operation, a single unit can handle 800 to 1,200 bags of millet per hour, achieving a loading efficiency 4 to 5 times that of manual labor.

Extremely Low Damage Rate: Flexible grasping combined with force-control technology reduces the bag breakage rate from the traditional 3% to below 0.3%, virtually eliminating cargo damage.

Significant Cost Reduction: A single unit can replace 4 to 6 loading workers, saving over 400,000 RMB in labor costs annually. The initial investment typically pays for itself in approximately 1.8 to 2.5 years.

Multi-Vehicle and Multi-Specification Adaptability: The equipment is compatible with various millet bag specifications ranging from 25kg to 50kg. It seamlessly adapts to over 20 types of vehicles, including high-sided trucks, flatbeds, and containers, and supports rapid switching of loading strategies for different specifications within 10 seconds.

4. Typical Application ScenariosThis equipment is widely used in grain processing enterprises and agricultural cooperatives. In millet processing plants, the robotic arm can quickly depalletize and load finished products from the warehouse to meet large-scale shipping demands. During the millet harvesting and procurement season, it can also replace manual labor for high-intensity depalletizing and loading tasks, significantly improving procurement efficiency and reducing labor intensity.